Select your language

HEINZMANN Company Group

HEINZMANN Electric Drives
Robust electric motors

REGULATEURS EUROPA
Control & Monitoring

HEINZMANN China
Control & Actuation

HEINZMANN Automation
Marine Automation

HEINZMANN UK
Gas & Water Turbine Control

HEINZMANN Australia
Steam Turbine Control

CPK Automotive
Emission Control

Giro Engineering
Diesel Engine Components

HEINZMANN IFT GmbH
Oil Mist Separators and Blow-by Filter Technology

Optimal control technology for any type of diesel engine

Conversion to common rail is particularly recommended for all applications with variable loads and speeds, as this enables all the advantages of electronic fuel injection to be exploited. Due to the considerable reduction in fuel that can be achieved, the investment can pay for itself in less than two years (at >5000 operating hours per year). Complete common rail solutions, including monitoring and protection systems, along with touch screen based operating units, are supplied from a single source. HEINZMANN offers comprehensive services for these products, including feasibility studies, engineering, installation, commissioning and maintenance. Engine sizes range from 500 kW to over 10,000 kW.

Order Information

Common Rail Retrofit

  • Advantages of CR Retrofit

    Advantages of CR Retrofit

    As a specialist in electronic fuel injection, HEINZMANN offers retrofitting to common rail technology (CR technology) for a wide range of diesel engines.

    • Reduction of fuel consumption and pollutant emissions
    • Solutions are suitable for almost all 4-stroke engines from 500 kW upwards
    • Can be fully integrated into existing systems for system control
    • Only minor modifications to the motor itself required
  • High Pressure Pumps

    High Pressure Pumps

    The high-pressure pumps in the ODYSSEUS HDP-K series are characterised by maximum efficiency and robustness and optimally meet the requirements of harsh industrial environments, guaranteeing efficient and low-maintenance operation.

  • Injectors

    Injectors

    The new generation of ICR-DS injectors has a zero-leakage design that reduces the backflow of fuel by at least 75 % compared to conventional injectors.
  • EFI Controls

    EFI Controls

    The universal DARDANOS EFI controls combine their main function, speed control, with other performance features that are beneficial to the engine, including optimised fuel efficiency, higher engine output and reduced emissions.
  • High Pressure Accumulators

    High Pressure Accumulators

    The selection of high-pressure accumulator and line systems offered by HEINZMANN can be customised to meet special application and engine-specific requirements.
  •  Pressure Limiting Valves

    Pressure Limiting Valves

    High Pressure Limiting Valves to protect common rail systems from overpressure. Fast switching for rapid pressure drop.

DEVELOPMENT PARTNER

Development Partner

HEINZMANN has a high reputation as a development partner. Our engineers will work with you to find a customised solution for your retrofit.

  • Examination of the possibilities and chances of success of retrofitting
  • Concept development based on manufacturer information
  • Measurement of the motors and clarification of the installation conditions
  • Design and manufacture of the system components with the necessary adaptations
  • Installation of the common rail system
  • Commissioning the engine
  • Customer training and comprehensive documentation of the conversion
  • Evaluation of the remodelling measures

In-house production

In-house production
All components of the ODYSSEUS common rail systems are developed and manufactured by HEINZMANN. These include the high-performance and reliable HEINZMANN EFI engine control units and the mechanical components such as high-pressure pumps and injectors.

  • Sustainable, environmentally friendly and energy-saving production processes in all production steps
  • Modern machinery for high-precision production of injection system components
  • Production at HEINZMANN guarantees the highest quality of all components
  • State-of-the-art measuring and testing equipment to verify the required precision

Worldwide service

Worldwide service

Our highly qualified service team guarantees the best possible customer support during installation, commissioning and system set-up.

  • Comprehensive on-site service. We travel to our customers wherever they are located
  • Short response times are a given
  • HEINZMANN has a large worldwide network of authorised service partners
  • Our service engineers are experts in HEINZMANN products and take care of parts procurement, installation, repair and maintenance
  • Short downtimes thanks to the installation of spare parts stored on site