All components of ODYSSEUS common rail systems are developed and manufactured in-house by HEINZMANN. In addition to several versions of high-performance and reliable HEINZMANN EFI engine control units, this includes all the mechanical components such as high-pressure pumps and injectors.
In-house production of all system components
High-Precision Manufacturing
Production takes place at HEINZMANN under optimum conditions and features production processes that are sustainable, environmentally friendly and conserve energy. The state-of-the-art machinery enables ultramodern production processes. An outstanding example is the high-precision manufacturing of common rail components at our Schönau site.
Cleanroom Assembly
All Common Rail high-precision components like plungers, valves or nozzles manufactured and cleaned in our production areas, are assembled in special cleanrooms. The cleanrooms are separated from the production area by two-gate air locks. This ensures the elimination of dust particles in the ambient air. ODYSSEUS Common Rail components are mounted under ideal conditions in order to guarantee their high quality and reliability.
HIGH-PRECISION MEASUREMENT
HEINZMANN products stand for reliability and precision. Product quality is of highest priority at HEINZMANN,
so every product is checked before, during and after manufacturing using sophisticated techniques. Maximum
precision is achieved by using state-of-the-art measuring and test equipment.
Quality Control
HEINZMANN carries out analyses for quality control of prototypes and serial parts in their own modern equipped laboratories. All test results are documented and stored in secured internal and external data bases.
Our own material laboratory is able to prepare probes for metallurgical, structural and hardness analyses within
minutes. With high end optical instruments, internal
structures such as rounding of spray holes, galleries, bore
crossings, etc., surfaces are inspected and documented.